-Machining Challenges-
The Gearbox plays a very important role in the automotive area. Except for the so-called “heavy” means of transportation, the most frequently used material is aluminum alloy. The main processes used to machine the gearbox are milling of the connecting parts and boring of the bearings seats. These operations require high dimensional accuracy despite the instability of the frame structure, which is detrimental to workability.
Concentricity, roundness, “controlled” surface quality: these are the key features of the Gearbox which ITTEDI approaches successfully every day, thanks to a wide range of solutions.
Characterisctics of the part:
- Highest precision requirements (IT6).
- Large amount of material to remove.
- Thin walls and internal hollow spaces.
- Highest reliability required.
- High productivity required.
- Highest coaxility required.
Face Milling
IT.TE.DI. strong experience in designing PCD customized tools allows to realize and offer so many different solution for milling with many standard lines of brazed and indexable cutters. With a variety of PCD indexable inserts and brazed cutting edges, the milling lines guarantees the best cycle time, surface finish quality and performance. The range of cutters offered by IT.TE.DI. allows you to maximize the performance of each process, guarantee the best cycle time and surface finish quality.
Brazed PCD cutting edges.
PCD indexable cartridges.
Tangential indexable PCD inserts.
Mini indexable PCD cartridges.
Bearing Seats
ROUGHING
-Flexibility-
Helicoidal milling cutter with brazed PCD cutting edges ideal to approach thin structures.
-Performance-
Brazed PCD cutting edges as high productivity option.
-Indexability-
Brazed PCD cutting edges for cost-effectively.
FINISHING
Surface quality, tight tolerance and thin structure: starting from these key parameters ITTEDI’s tooling olutions are focused to achieve the best result int erms of productivity and stability. The most appropriate cutting technology is chosen in order to produce the best cost effective solution.
-Productivity-
Multifunctional tool for high productivity with brazed PCD cutting edges.
-Wear Compensation-
PCD brazed cutting edges with mechanical compensation system.
-Stability-
High stability with PCD guiding pads and PCD cutting blades.
Other parts solutions
Cylinder Head
Cylinder Block
Power Steering
Turbo Charger
Steering Knuckle
IT.TE.DI.’s customizes tools, standard lines and semistandard lines, provide solutions for machining the complate range of the parts with extremely high performance levels.
