Transmission Housing

-Machining Challenges-

The transmission housing can be compared with the conventional transmission of ICEV, where tight tolerances and thin structure must be considered for the machining process. The right geometry and the technical approach are essential to obtain good parts in an efficient way.

Characterisctics of the part:

Highest precision requirements (IT6).
Large amount of material to remove.
Thin walls and internal hollow spaces.
Highest reliability required.
High productivity required.
Highest coaxility required.

Face Milling

IT.TE.DI. strong experience in designing PCD customized tools allows to realize and offer so many different solution for milling with many standard lines of brazed and indexable cutters. With a variety of PCD indexable inserts and brazed cutting edges, the milling lines guarantees the best cycle time, surface finish quality and performance. The range of cutters offered by IT.TE.DI. allows you to maximize the performance of each process, guarantee the best cycle time and surface finish quality.

Brazed PCD cutting edges.

Indexable PCD cartridges.

Indexable tangential PCD inserts.

Mini indexable PCD cartridges.

Bearing Seats

ROUGHING

For not assembled transmisson

Based on the workpiece structure and its clamping fixture stability, ITTEDI has the right solution for the best approach to the part ensuring the most reliable and productive process.

-Flexibility-

Helicoidal milling cutter with brazed PCD cutting edges ideal to approach thin structures.

-Performance-

Brazed PCD cutting edges as high productivity option.

-Indexability-

Brazed PCD cutting edges for cost-effectively.

FINISHING

Surface quality, tight tolerance and thin structure: starting from these key parameters ITTEDI’s tooling olutions are focused to achieve the best result int erms of productivity and stability. The most appropriate cutting technology is chosen in order to produce the best cost effective solution.

-Productivity-

Multifunctional tool for high productivity with brazed PCD cutting edges.

-Wear Compensation-

PCD brazed cutting edges with mechanical compensation system.

-Stability-

High stability with PCD guiding pads and PCD cutting blades.

COAXIALITY

For assembled transmission

“Push and Pull Technology”

Once the parts are assembled, tight concentricity between the bearings and seat diameters is guarantee by the ITTEDI’s reaming solution with Push & Pull technology, ensuring the coaxiality and geometric quality when the part has to be machined assembled.

The tool enter the part specifically oriented without rotation.
When the tool axis is aligned with the part axis, the spindle rotation starts; the front diameters are machined by a pushing technique; the back diameters are machined by a pulling technique.
Once the tool is properly aligned it exits the part without rotation.